1. GENERAL INFORMATION

1.1. Vortex heat generator (VHG) is intended for conversion of rotation energy of fluid to heat, used for heating in specified mode of production and home facilities.

1.2. As a heat transfer water and other non aggressive liquids (antifreeze) could be used in dependence of climatic zone.

1.3. Works on perfection of VHG could lead to non-principal discrepancies between the description in "technical passport" and factual version of the article that do not change the substance of science and technical conception and operation conditions.

1.4. In dependence of heat productivity vortex heat generators are produced in following standard sizes: VHG –1,2,3,4,5,6,7,8,9,10.

2. BASIC TECHNICAL DATA

2.1. basic technical data of heating plants are introduced in table 2.1.

3. COMPLETE PLANT

3.1. Vortex heat generator - 1 unit

3.2. Technical passport - 1 copy

3.3. Passports for purchased complete parts - 1 set

3.4. Connection hoses - 2 pieces.

4. REQUIREMENTS TO SAFETY MEASURES

4.1. Switching of VHG to the power mains should be executed only by means of automate switcher of type АЕ 2043 or similar with corresponding rated value. Switcher and power cable are not introduced in the delivery set.

4.2. VHG should be safely grounded by copper wire with section not less than 4 m2 and switched to the grounded mat.

4.3. Supply and control cables should be safe for damages.

4.4. In case of long break in operation VHG should be switched off from the electric circuit.

5. STRUCTURE AND PRICIPLE OF OPERATION

VHG consists of following basic parts:

5.1. Heat generator where the process of conversion of rotation energy of the moving heat transfer to the heat energy is implemented.

5.2. Electric motor of the aggregate that provides rotation of disk-converter and liquid circulation in the circuit of VHG or heating system.

5.3. Adjusting ventilator (shunt), regulating the feed of heat transfer to the heating system.

5.4. Flexible connection hoses.

5.5. Systems of control, regulation, safety and blockage including:

• power block - 1 unit.

• control block - 1 unit.

• temperuture sensors - 2 pieces

• pressure relay - 1 piece.

• control manometers - 2 pieces.

5.6. Bucking-out system- 2 pieces.

Control system executes the following functions:

• control of plant in the manual and automate modes;

• safety of pump's electric engine from current overloads;

• safety of pump aggregate from overpressure at the entrance;

• regulation of temperature of the room and reverse heat transfer;

• limitation of the high level of temperature of direct heat transfer;

• visual control of pressure of the heat transfer at the exit of pump aggregate and in the heating system;

• automate start of VHG after temporary cutoff of electric supply;

• transfer of the plant to the energy-safe operation mode.

Note: at the plant VHG-1 pressure relay is not stipulated.

Structural scheme of VHG is introduced on fig.1.

face panel of the remote control is introduced on fig. 2.

Principle scheme of remote control is introduced on fig. 3.

Principle scheme of power block is introduced on fig. 4.

List of complete parts is introduced in the application.

6. Assemblage

6.1. Make washing and control of impermeability of heating system.

6.2. Assemble on the line of reverse heat transfer the bucking out system.

6.3. make switching on of VHG to the heating system with the help of flexible hoses.

6.4. Install temperature sensors, manometers and pressure relay at VHG.

6.5. Install power block and remote control.

6.6. Make electric connections of the remote control and power block by means of connection cables through socket connectors.

6.7. Sitch on temperature and pressure sensors to the remote control through socket connectors. Connectors are on the back side of the remote control.

Note:

Temperature sensors of the room could be placed at the distance more than 50 meters from the remote control (in accordance with the requirements of the customer for the additional charge).

6.8. Make electric power switchings and connections of the plant to the groundede mat. Power supply cable is switched to the clamps of the power block.

6.9. Check the resistance of grounding and isolation resistance.

7. PREPARATION FOR SWITCHING ON

7.1. Fill in the heating system and VHG with heat transfer through the bucking out system (expansion tank) at fully opened faucets Bl, В2.

7.2. Make sure that thereis no air in the heating system, check its impermeability and at necessity remove lickages and fill in the heating system.

7.3. Close the feeding faucet of direct heat transfer (faucet B2).

8. SWITCHING OF THE PLANT

8.1. Consecution of switching of the plant to operation is introduced in table 8.2.

Table 8.2

Note:

1. In the control block there is a possibility of automate start up of VHG at casual disconnections of electric power.

2. High temperatuure level of heat transfer (85-90 'С) is set by specialists of the manufacturing enterprise and could be changed to higher or lower undere the requirements of the customer.

3. Automate control system VHG stipulates, under the requirements of the customer, transfer of the plant to the energy saving operation mode. Stand-by mode parameters (temperature range) are set by specialists of the manufacturing enterprise during the implementation of balancing and commissioning.

ATTENTION!

In case of non usage of VHG with the heating system at ambient temperature lower 0 'С water applied as a heat transfer should be poured out through drain plug so that to avoid unfreezing of heating system and VHG.

9. TRANSPORTATION AND STORAGE

9.1. Transportation of VHG could be made by any type of transport at the condition of safe fastening and avoidance of possibility of casual hits of VHG .

9.2. Storage of VHG should be fulfilled in ry facilities without any ingress of acid, alkali and other aggressive fluids.

10. POSSIBLE MALFUNCTIONS AND METHODS OF THEIR REMOVAL.